Early Warning Before Failure
24/7 vibration and temperature monitoring detects abnormal trends before breakdowns happen.
Plan maintenance instead of reacting to emergency downtime.Predict Drivetrain Health Cut Costs with Smart Alternatives
AI-Driven Predictive Maintenance + High-Value Chinese Gearbox Alternatives
Three Ways GEARiQ Reduces Drivetrain Risk
Early warning, expert diagnosis, and fast replacement sourcing help you plan maintenance before downtime happens.
Expert Diagnosis with Clear Actions
AI analysis and human expert review identify bearing wear, gear damage, lubrication issues, and severity levels.
Know what is failing, how serious it is, and what to do next.40-60% Cost
Fast Chinese Alternative Sourcing
When replacement is needed, we provide compatible Chinese gearbox alternatives within 24 hours, typically at 40-60% of imported brand cost.
Reduce procurement delay and replacement cost.Small gearbox failures can stop the whole production line
For food, packaging, printing, and automated production lines, a reducer failure is rarely an isolated maintenance issue. It can block delivery schedules, waste materials, and force emergency purchasing decisions.
Why It Matters - Don't ignore the small gearbox
A single reducer failure can block delivery, waste materials, and force emergency purchases.
Learn how GEARiQ prevents these risks →Predictive Maintenance Service
Stop "fix after break" - control equipment health with data
Real-Time Monitoring
24/7 vibration + temperature monitoring, AI automatically analyzes trends.
View Technical SpecsExpert Diagnostic Report
Weekly health reports quantify equipment degradation indicators.
View Report SampleFast Replacement Response
Replacement quotation and lead time for Chinese alternatives within 24 hours after warning.
View Replacement AdvantagesROI Management
Average payback period <6 months, maintenance cost reduced by 25-40%.
View ROI ResultsOur Service Process
From hardware deployment to expert diagnosis and replacement sourcing, GEARiQ turns gearbox health data into actionable maintenance decisions.
Deploy Hardware
We install small wireless monitoring devices on your critical gearboxes using magnetic or adhesive mounting. No shutdown is required, and installation can usually be completed within 2 hours.
You only need to provide an equipment list and arrange a short on-site access window.
Data Monitoring
The system automatically records operating data 24/7, so your team does not need manual inspections.
Once abnormal vibration or temperature trends are detected, alerts can be sent by email or WhatsApp.
Expert Review & Health Report
After an alert is triggered, our engineers review the data within 24 hours and issue an Equipment Health Report.
- Which gearbox is abnormal
- Severity: mild / medium / serious
- Possible fault type: bearing wear, gear pitting, lubrication issue
- Recommended maintenance window, such as "plan maintenance within 2 weeks"
Replacement Sourcing & Procurement
If parts or a complete gearbox need to be replaced, we provide a compatible Chinese alternative within 24 hours, usually at 40-60% of imported brand cost.
We also support shipping and logistics tracking. The customer only needs to confirm the purchase list, and the replacement gearbox comes with a 2-year warranty.
View Replacement AdvantagesWant to know how monitoring works?
See full technical specs on our Predictive Service page.
High-Precision Planetary Gearboxes - Cost-Effective Alternatives
Direct replacements for SEW/Neugart/APEX - lower cost, same quality
PL-X Precision Planetary
Backlash <=3 arcmin, Torque 50-1200 Nm, Save 40%+
LEARN MOREPH Heavy-Duty Series
Backlash <=5 arcmin, Torque 200-5000 Nm, IP65
LEARN MOREPR Right-Angle Planetary
Low noise <=58 dB, Replaces APEX ADS series
LEARN MORECustom Retrofit Unit
1:1 mapping and replacement, downtime <48h
LEARN MOREAll replacement models can be connected...
view all products →Success Case / ROI
Food packaging line with 13 gearboxes - avoided 2 unplanned stoppages in 12 months, saved over $26,000, ROI >560%
Diagnosis + treatment, not just monitoring dashboards
GEARiQ combines failure warning, expert interpretation, and replacement matching, helping factories turn data into maintenance and purchasing decisions.
3-20
critical gearboxes per target site
2-8
weeks of warning lead time
24h
technical response after alert
40-60%
typical import replacement price range
Real Platform Health Dashboard
Common Questions
Short answers for maintenance managers and factory owners evaluating a pilot program.
Can I start with just a few gearboxes?
Yes. Most customers start with 2-3 critical gearboxes or the machines with the highest downtime risk, then expand after the pilot data proves value.
Does monitoring work on existing imported gearboxes?
Yes. The monitoring system works with your existing gearboxes, including imported brands. We monitor the current equipment first and only recommend replacement when data and expert review show it is necessary.
What happens if we get an alert but don't replace?
You still receive a diagnostic report and action recommendation. Depending on severity, the next step may be lubrication, alignment, closer inspection, planned repair, or a replacement plan for a later maintenance window.
Will sensor installation affect normal production?
No. Sensors are mounted magnetically or with adhesive. Installation can be done during scheduled windows or without stopping the line.
Which gearbox brands do you support?
Any brand - SEW, Neugart, APEX, Flender, Nidec, Sumitomo, and others. The monitoring system works independently of the brand.
Where is the data stored? Is it secure?
Data is encrypted and stored in the cloud. You own all your data and can export it anytime.
Start Your Free Pilot
Try GEARiQ Free for 1 Month
We cover sensor and gateway costs during the trial. No commitment.